AUTHORISED DEALER OF AC DRIVE/VFD
AUTHORISED DEALER FOR VFD OF VARIOUS MAKES - YASKAWA AC DRIVE AUTHORISED DEALER, DELTA VFD AUTHORIOSED DEALER , ABB, SCHNEIDER, DANFOSS, SEIMENS, CONTROL TECHNIQUE, OMRON, INVT, INNOVANCE, MITSUBISHI, FUJI
WHAT IS VFD?
VFD stands for Variable Frequency Drive. It is an electronic device that is used to control the speed and torque of an AC electric motor by adjusting the frequency of the electrical power supplied to the motor.
VFDs are commonly used in industrial and commercial applications where precise control of motor speed is required. They are also used to save energy by allowing the motor to operate at a lower speed when less power is needed, and by reducing the power consumption of the motor during start- up and low-load operation.
VFDs can be programmed to control the speed and torque of the motor according to various parameters such as load conditions, temperature, and pressure. They can also be connected to various sensors and other control devices to provide advanced automation and control capabilities.
WHY IS VFD NECCESSARY?
VFDs are necessary for a variety of reasons, including:
1. Energy Efficiency: VFDs are used to save energy by controlling the speed of the motor based on the
actual load requirements. By reducing the speed of the motor, the VFD reduces the amount of
energy consumed by the motor, which can lead to significant energy savings.
2. Control and Automation: VFDs allow for precise control and automation of motor speed and torque. They can be programmed to maintain constant speed or adjust the speed according to various parameters, such as temperature or pressure. This allows for better process control and improved product quality.
3. Extended Motor Life: VFDs can help extend the life of the motor by reducing wear and tear caused by starting and stopping the motor frequently. They can also help prevent damage to the motor by monitoring and controlling the amount of current and voltage supplied to the motor.
4. Soft Starting: VFDs can provide soft starting of the motor, which can reduce the stress and strain on the motor and the connected equipment. This can help prevent mechanical damage and reduce maintenance costs.
Overall, VFDs offer a range of benefits that make them an essential tool for controlling and optimizing the performance of electric motors in various applications.
HOW TO EXTEND LIFE OF VFD ?
Extending the life of a VFD (Variable Frequency Drive) requires proper maintenance and operation. Here are some tips to help extend the life of your VFD:
1. Regular Maintenance: VFDs should be maintained regularly to ensure they are operating correctly.
This includes cleaning the unit, checking for loose connections, and verifying that the ventilation
system is working properly.
2. Proper Installation: VFDs should be installed according to the manufacturer's recommendations, with adequate space for ventilation, and protection from electrical noise and environmental hazards.
3. Avoid Overheating: VFDs generate heat during operation, and overheating can cause damage to the unit. Ensure that the VFD is installed in a cool and dry location, and that the cooling system is functioning correctly.
4. Protect Against Power Surges: Power surges can damage VFDs, so it's important to protect them with surge protectors or filters.
5. Proper Load Management: Overloading the VFD can lead to damage or failure. Ensure that the motor and load are within the VFD's rated capacity and that the VFD is programmed correctly for the load.
6. Avoid Rapid Temperature Changes: Rapid temperature changes can damage the VFD's electronic components. Avoid placing the VFD in areas where there are rapid temperature changes.
7. Avoid Exposure to Moisture and Dust: VFDs should be protected from moisture and dust, which can cause damage to the unit. Ensure that the unit is installed in a clean and dry location.
By following these tips, you can help extend the life of your VFD and ensure that it operates reliably and efficiently for many years.
SPECIFICATION OF AC DRIVE – HOW TO SELECT THE AC DRIVE?
The specifications of an AC drive, also known as a variable frequency drive (VFD), can vary depending on the manufacturer and specific model. However, some common specifications to consider when selecting an AC drive include:
1. Input Voltage: The AC drive should be compatible with the input voltage of the electrical supply
to the motor, which may be single-phase or three-phase.
2. Power Rating: The AC drive should be capable of delivering the necessary power to the motor, which is typically specified in horsepower (HP) or kilowatts (kW).
3. Output Voltage and Frequency: The AC drive should be capable of providing the necessary output voltage and frequency to the motor to achieve the desired speed and torque control.
4. Control Modes: The AC drive should offer a variety of control modes, such as speed control, torque control, and PID control, to meet the needs of different applications.
5. Protection Features: The AC drive should include protection features such as overload protection, short circuit protection, overvoltage protection, and undervoltage protection to ensure safe and reliable operation.
6. Communication Interfaces: The AC drive should include communication interfaces such as RS- 485, Ethernet, or Modbus to allow for integration with a control system or network.
7. Enclosure Type: The AC drive may be housed in a variety of enclosure types, such as open- frame, IP20, or NEMA-rated enclosures, to suit different environmental conditions.
8. Certifications: The AC drive should meet relevant industry standards and certifications, such as UL, CE, or RoHS, to ensure compliance with safety and environmental regulations.
It is important to carefully review the specifications of an AC drive before selecting and installing it to ensure that it is suitable for the intended application and environment.
FAQ's (Frequently Asked Question About VFD)
Q: What is a VFD?
A: VFD stands for Variable Frequency Drive. It is an electronic device that can control the speed of an AC motor by varying the frequency and voltage supplied to it.
Q: What are the benefits of using a VFD?
A: VFDs can provide energy savings by allowing for more precise control of motor speed, reducing the need for mechanical control devices like throttling valves or dampers. They also help reduce wear and tear on motors and other equipment by reducing start-up stresses and minimizing the impact of voltage spikes.
Q: How do VFDs work?
A: VFDs work by converting the incoming AC voltage to DC voltage, then using that DC voltage to generate a variable-frequency, variable-voltage output to the motor. The output frequency and voltage are controlled by the VFD's microprocessor, which adjusts them based on input signals from sensors and other devices.
Q: What types of motors can be controlled with a VFD?
A: VFDs are typically used to control AC induction motors, although they can also be used with other types of AC motors such as permanent magnet synchronous motors (PMSMs) or brushless DC (BLDC) motors.
Q: What are some common applications for VFDs?
A: VFDs are used in a wide range of applications, including HVAC systems, pumping systems, conveyor systems, machine tools, and many others where precise speed control is required.
Q: What factors should be considered when selecting a VFD?
A: Factors to consider include the motor's power rating, the VFD's output current rating, the required speed range, the available input voltage, and the ambient operating conditions (such as temperature and humidity).
Q: How do you troubleshoot a VFD?
A: Troubleshooting a VFD typically involves checking the wiring and connections, verifying that the input voltage and frequency are within acceptable limits, and checking for any error codes or fault conditions displayed by the VFD's control panel. More advanced troubleshooting may require specialized tools or knowledge of the VFD's internal components.
Q: What are some common VFD faults?
A: Common VFD faults include overvoltage, undervoltage, overcurrent, overtemperature, and ground faults. These faults can be caused by a variety of factors, including power supply issues, wiring problems, and internal component failures.
Q: Can a VFD be used with a generator?
A: Yes, VFDs can be used with generators, but special care must be taken to ensure that the VFD is compatible with the generator's output voltage and frequency. Some VFDs may require additional filtering or harmonic suppression to prevent interference with the generator or other sensitive equipment.
Q: What is the difference between a VFD and a soft starter?
A: A soft starter is a device that reduces the inrush current to a motor during startup, while a VFD provides more precise speed control by varying the frequency and voltage supplied to the motor. Soft starters are generally simpler and less expensive than VFDs, but they offer less control over motor speed.
- Saving electricity bills.
- Save motor burning.
- Select variable speed for motor.
- Show load in Ampere, frequency, volt, RPM in digital display on drive.
- Full 3 contactor bypass operation.
- RS 485 for communication.
- Customized fully program on select from user manual.
- Rapid trip motor protection breaker.
- 1 year warranty on drive unit (without physically damaged, mousier on inner circuits & input side supply fault).